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Leaf chains are actually steel chains with a simple link plate and pin construction. The chain number refers to the lacing of the links and the pitch. The chains have specific features such as high tensile strength for each section area, that allows the design of smaller mechanisms. There are A- and B- kind chains in this particular series and both the BL6 and AL6 Series contain the same pitch as RS60. Finally, these chains cannot be powered using sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance due to the compressive stress of press fits, whereas in leaf chains, just two outer plates are press fit. The tensile strength of leaf chains is high and the utmost permissible tension is low. Whenever handling leaf chains it is vital to confer with the manufacturer's instruction booklet in order to guarantee the safety factor is outlined and use safety measures all the time. It is a better idea to carry out extreme care and use extra safety measures in applications wherein the consequences of chain failure are serious.
Using a lot more plates in the lacing results in the higher tensile strength. Since this does not enhance the utmost acceptable tension directly, the number of plates used can be limited. The chains need regular lubrication because the pins link directly on the plates, producing an extremely high bearing pressure. Making use of a SAE 30 or 40 machine oil is often suggested for nearly all applications. If the chain is cycled over one thousand times every day or if the chain speed is over 30m for every minute, it will wear really rapidly, even with continuous lubrication. Hence, in either of these conditions using RS Roller Chains will be much more suitable.
AL type chains are just to be used under certain situations like for instance where there are no shock loads or if wear is not really a big problem. Be sure that the number of cycles does not go beyond 100 day after day. The BL-type will be better suited under other situations.
If a chain using a lower safety factor is selected then the stress load in components will become higher. If chains are used with corrosive elements, then they may become fatigued and break quite easily. Performing frequent maintenance is important when operating under these kinds of conditions.
