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Batteries used for forklifts are sold in terms of voltage, amp-hour capacity, connector location and physical size. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would also have the proper battery information meant for the lift truck.
There are two base kinds of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery otherwise known as VRLA does not require any additional water. Sealed batteries on the other hand make use of a chemical reaction so as to maintain proper fluid level throughout the life of the battery. A flooded battery needs water to be added often so as to guarantee the correct electrolyte level inside the battery.
The majority of lift trucks can accommodate a lot of various sizes of battery. If choosing the battery, it must be chosen in order to fit within the size of the battery compartment. Nearly all battery providers can supply a battery list of appropriate sizes which are suggested for your particular forklift.
With an electric forklift, the battery is utilized as the truck counterweight and the lift truck capacity is dependent on the battery being a specific least weight. Abide by the information specified on the forklift nameplate so as to ensure you are using a battery that meets least weight specified.
Batteries and chargers have to be exactly matched to the specific battery that is being charged. This will help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage together with the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery in order to guarantee the most efficient charging. Previous to starting the charging cycle, be positive the battery is first connected to the charger. Always check the battery information such as the battery weight, voltage and amp-hour capacity with the information provided on the battery nameplate.
Always check to be able to see if the correct type of charger is being utilized so as to charge the battery. Nearly all of the newer chargers could safely charge various types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries can be hazardous if utilized for sealed batteries and damage to both charger and battery would take place. It is a good habit to firstly consult the instruction plate on the charger to be able to make sure it can accept the type of battery you wish to charge.
When handling flooded batteries, it is best to only add the needed water as soon as the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery when it is being charged.
A few tips utilized for improving the life of a battery comprise: at all times keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels topped up. One more general rule is to charge the battery and allow it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to keep all cells topped up at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity before recharging.
Electric lift trucks could be outfitted along with a vast variety of gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to give notice after the battery has been discharged to a present level. There are other simple gas gauge meters available too. Using those monitoring equipments will help prevent battery and truck damage from severely discharging the battery during use.
